Modern consumers demand silky, stable creams and lotions without separation or grittiness. Vacuum emulsifying mixers have transformed production by combining high-shear homogenization with vacuum technology.
The Process: From Raw Materials to Perfect Emulsion
- Oil and water phases prepared separately in dedicated tanks.
- Vacuum suction transfers materials to the main pot.
- High-speed rotor-stator homogenizer creates intense shear for micron-level droplets.
- Vacuum defoaming removes air, preventing oxidation.
- Cooling and final mixing yield uniform, glossy products.
Key Benefits Over Traditional Mixers
- No air incorporation → Longer shelf life and better active ingredient stability.
- Finer particle size → Smoother texture and faster absorption.
- One-pot efficiency → Reduced transfer losses and contamination risk.
Keyrule vacuum emulsifier homogenizers excel in cosmetics, offering customizable shear levels and IoT for process optimization (45% efficiency gains).
Real-World Impact
Many manufacturers report improved product consistency and reduced rework after switching to vacuum systems.
With Keyrule’s green commitment (95% waste recycling, renewable energy), you achieve quality and sustainability.
Transform your cream and lotion line. Explore Keyrule Vacuum Emulsifier Homogenizer and request a demo.